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End Liner

High-hardness wear-resistant matrix withstands continuous impact of high-speed steel shots
Fabricated from high-chromium and high-manganese alloy with hardness up to HRC55–65. Dense
microstructure provides outstanding abrasion resistance. Service life is greatly improved compared
with ordinary cast iron, lowering frequent shutdown for replacement.
Balanced toughness prevents cracking and chipping
Optimized casting and heat treatment process balances hardness and impact toughness. The liners
resist impact fatigue under prolonged heavy-duty blasting and reduce risks of fragmentation.
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  • Product Description

High-Performance End Liner Solutions for Shot Blasting Equipment – Extended Service Life & Superior Wear Protection

Botou Junda Machinery Equipment Co., Ltd. delivers industrial-grade End Liner components engineered for critical wear protection in shot blasting chamber environments. Manufactured from high-chromium and high-manganese alloy with hardness ranging HRC55–65, our Liner systems achieve service life of 18,000–22,000 working hours in high-chrome configurations—over 30% longer than conventional side liners. With 20 years of foundry machinery expertise, our 3,000 sqm production facility maintains ready inventory for fast delivery, while customized specifications ship within approximately 15 days to support global metallurgy, mining, and surface treatment operations.

Factory Workshop

What Is End Liner in Shot Blasting Systems?

Liner refers to the wear-resistant protective panels installed at inlet and outlet positions of pass-through, overhead, and crawler shot blasting equipment. Unlike side liners that face direct turbine blast, liners primarily shield chamber terminals from rebounding abrasive erosion during continuous workpiece processing cycles.

These components address critical operational challenges in heavy-duty blasting environments. Unprotected chamber ends suffer rapid steel shot penetration, leading to costly frame damage and frequent production downtime. By absorbing impact energy from deflected abrasives, liners extend equipment lifespan while maintaining consistent blast chamber geometry.

Technical Specifications

ParameterDetails
ModelMn13 Standard Liner for All Shot Blaster Models
Material OptionsMn13 high manganese steel, high-chrome cast iron, low alloy wear steel
Hardness RangeHRC45–62
Thickness Options6/8/10/12mm
Service LifeMn13: 10,000–14,000 hours; High-chrome: 18,000–22,000 hours
Single Piece Weight30–80kg
Configuration2 pieces per blaster (inlet + outlet)
Application ScopePass-through, overhead & crawler shot blasters

Core Performance Advantages

Superior Wear Resistance Under Rebound Impact

The dense microstructure of our high-chromium alloy formulation withstands continuous steel shot collisions at blast velocities. Compared to ordinary cast iron alternatives, our liners reduce replacement frequency by over 40%, minimizing unplanned maintenance interruptions in 24/7 production schedules.

Optimized Toughness for Impact Fatigue Resistance

Advanced heat treatment protocols balance surface hardness with core ductility. This engineering approach prevents brittle fracture and chipping common in single-property materials. Your blasting operations maintain structural integrity even under thermal cycling and vibrational stress.

Simplified Maintenance Design

Pre-engineered lifting lugs accommodate standard hoisting equipment for single-operator replacement. Two-end access door design allows complete liner swap in under 30 minutes without full chamber disassembly—critical for minimizing production losses during scheduled maintenance windows.

Precision Fit for Multiple Chamber Configurations

Each liner is custom-fabricated to match specific chamber end cross-sections and workpiece access dimensions. Pre-reserved openings align precisely with machine feed ports, ensuring seamless integration across hook-type, crawler, and pass-through blaster models in your facility.

Industrial Applications

Our end liner solutions protect critical infrastructure in demanding sectors. Power generation facilities rely on them for turbine blade cleaning equipment. Metallurgical plants use them in continuous casting surface preparation lines. Chemical processing operations depend on them for reactor vessel descaling systems. Mining operations integrate them into ore processing blast chambers.

The components prove essential wherever automated shot blasting handles heavy workloads with minimal supervision. They maintain chamber integrity in environments processing structural steel, automotive chassis, railway components, and heavy machinery castings.

Product Application

Frequently Asked Questions

Q: Does liner wear slower than side liner?

A: Yes, since liners only contact rebounding abrasives rather than direct turbine blast streams, their service life exceeds side liners by over 30% in typical operating conditions.

Q: Need to disassemble whole machine to replace liner?

A: No, your maintenance team opens two-end access doors for complete liner removal and installation. One trained operator completes the process within half an hour using standard tools.

Q: How heavy is liner for heavy roller blaster?

A: Single pieces range 30–80kg depending on chamber size. Integrated lifting lugs enable safe hoisting and positioning with workshop cranes or chain blocks.

Q: What's the consequence of broken liner?

A: Fractured liners create abrasive leakage paths that increase steel shot consumption costs while accelerating outer frame corrosion. Immediate replacement prevents secondary equipment damage and maintains operational efficiency.

Quality Assurance and Compliance

Our manufacturing processes comply with ISO9001 Quality Management, ISO14001 Environmental Management, and ISO45001 Occupational Health standards. Each liner undergoes dimensional inspection, hardness verification, and metallurgical analysis before shipment. We provide technical documentation supporting CE certification requirements and customs clearance procedures for international orders.

Global Logistics and Technical Support

Through partnerships with major freight forwarders, we arrange full container loads, LCL shipments, and breakbulk cargo for oversized components. Export packaging meets fumigation standards and securing protocols for marine transport. Our technical team responds within 6–8 hours to provide installation guidance, troubleshooting support, and English operation manuals throughout your equipment lifecycle.

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Exhibitions

Our Team

Contact Us for Custom Solutions

Need specific dimensions or material grades for your blasting equipment? Reach our engineering team at junda001@jundablast.com to discuss your wear protection requirements and receive End Liner technical recommendations.

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